Stage Automation Safety Guide
Stage automation systems move scenery, equipment, and sometimes performers. Because these systems operate in close proximity to people, safety engineering is fundamental to their design, installation, and operation.
This guide provides an overview of stage-automation safety principles, industry standards, and inspection practices used in theatres, touring productions, studios, and live-event venues.
Standards and Regulations
Stage automation safety is defined by a combination of machinery standards, functional safety standards, and national regulations.
- BS EN 17206:2020 — Stage and production machinery safety
- EN ISO 13849-1 — Safety-related control systems
- IEC 61508 / IEC 62061 — Functional safety
- LOLER — Lifting equipment inspection (UK)
- PUWER — Work equipment regulations (UK)
Together, these standards define how stage machinery should be designed, controlled, inspected, and maintained.
Core Safety Concepts
- Risk assessment drives safety design
- Use-Case classification determines safety integrity
- Safety functions must be independently monitored
- Inspection and maintenance are part of safety design
- Documentation is essential for compliance
Technical Guides
The following page provide more detailed technical information about BS17206.
Typical Safety Architecture
Modern stage-automation systems separate motion control from safety control. Certified safety hardware supervises motion behaviour while the motion-control system executes cues.
Sensors such as encoders, load cells, limit switches, and safety relays provide continuous monitoring of machinery behaviour.
Inspection and Lifecycle Safety
Safety does not end with installation. Stage machinery requires inspection throughout its operational life.
- Initial inspection before first use
- Periodic inspection
- Inspection after modification
- Inspection following abnormal events
Inspection regimes are defined by BS EN 17206, LOLER, and venue engineering
policies.
About This Guide
This safety guide is provided to support understanding of stage-automation engineering and safety practice across the industry.
It reflects practical experience gained from real theatre and production projects over many years of stage-automation system design and delivery.
Click here to download the AVW Stage Automation Safety Guide