From the Wild West to Structured Engineering

Reflections on Stage Automation Since 1988

Anton Woodward

When I began working in stage automation in 1988, it was, in many respects, an unregulated frontier. There were no harmonised safety standards governing stage and production machinery. Every project was effectively bespoke. Control systems, safety architectures, and validation methods varied widely between suppliers and installations. Much depended on the experience and judgement of individual engineers. Systems worked, often impressively, but they relied heavily on competence rather than codified structure.

Looking back, some of it was genuinely unsettling. Not because people were careless. But because the discipline itself had not yet matured. What we lacked was not ingenuity. We lacked a framework. When everything was bespoke, in the late 1980s and early 1990s, each installation felt like a prototype. Safety philosophy was inconsistent. Redundancy strategies were not standardised. Risk assessments were often narrative rather than analytical. Documentation varied considerably. Much depended on “what we did last time.” As automation became more ambitious and more widely adopted, the limitations of that approach became increasingly clear, particularly as control systems grew more sophisticated and software became integral to operation. The dominant question in those days was: Can we make it move? Over time, that evolved into a more important question: Can we justify it moving? That shift marked the beginning of real maturity.

The Move Toward Standards

The development of CEN CWA 15902-1:2008, and its subsequent ratification as BS EN 17206:2020, represented a significant turning point. I was involved in the working party that developed the earlier framework. One of the central challenges was achieving balance. There was understandable pressure to adopt highly prescriptive, industrial-style regulatory models. At the same time, theatre operates in varied environments, historic venues, touring productions, temporary installations, often under tight financial constraints. Over-regulation would have risked making automation economically unsustainable for many venues. Under-regulation would have left inconsistency and exposure to risk unresolved. The task was to establish proportionate safety: rigorous, defensible, and implementable across the industry. In my view, BS EN 17206:2020 achieved that balance. It provided a structured framework for risk assessment, safety functions, and responsibility allocation without making compliance impractical.

Increasing Complexity — and Growing Discipline

Control systems today are far more complex than those of the late 1980s. Distributed architectures, networked drives, integrated safety protocols, and significant software abstraction are now routine. In many technical fields, increasing complexity outpaces safety thinking. In stage automation, safety philosophy has largely kept pace. Structured risk assessment is now expected. Safety-related control functions are defined and validated. Documentation is regarded as an engineering tool rather than an administrative burden. Responsibility is clearer. The discipline matured alongside the technology.

The Disappearance of the “Scary” Practices

There were practices thirty years ago that would not be acceptable today. Not because engineers lacked integrity, but because there was no shared baseline defining acceptable risk. Those practices have largely disappeared. Dual-channel safety systems, formal validation processes, and compliance with BS EN 17206:2020 are now considered routine. Engineers entering the industry today understandably regard this as normal. It wasn’t always so. That normality is a sign of genuine progress.

Making Automation Normal

When I founded AVW in 1996, my aim was not simply to build larger systems, but to make automation more accessible, to move it beyond exceptional, high-budget productions and into a broader range of venues. That goal depended on sustainability. Safety frameworks must be robust, but they must also be proportionate. If regulation becomes impractical, it does not improve safety; it simply discourages responsible implementation. The maturation of standards has allowed automation to become a trusted and expected part of stage infrastructure rather than an experimental addition.

A Thought for the Next Generation

Engineers entering stage automation today inherit a structured and defensible environment. Standards were not inevitable. Proportionality was debated. The alignment between technical complexity and safety philosophy required sustained effort across the industry. The frameworks in place today allow creativity to flourish safely. They should not be viewed as bureaucracy, but as the foundation that enables ambition.

Final Reflection

Since 1988, I have seen stage automation evolve from bespoke, experience-led practice into a structured, standards-based engineering discipline. If today’s environment feels stable and predictable, that is not accidental. It is the result of three decades of collective effort to replace improvisation with accountability. That progress is something the industry should quietly value and continue to protect.

Year in review 2025

As we look back on the year, it’s been another busy and rewarding chapter for AVW, with projects spanning education, engineering, broadcast, and live performance, often all at once.

Over the past 12 months, we’ve delivered bespoke lifting and control solutions for schools, universities, television studios, theatres, and specialist manufacturers. From a hoist control system for Glantre Engineering and a custom pool table lift using Serapid lifting chain technology, to an orchestra elevator installation at Sunway University, our work continues to balance precision engineering with practical creativity.

Live entertainment has been a major focus this year. We’ve supported high-profile television productions including The Wheel, Gladiators, and Squid Game: The Challenge, alongside large-scale theatrical productions such as Just For One Day, A Christmas Carol at The Old Vic, and Sleeping Beauty at the London Palladium.

Whether it’s a one-off installation or a long-term collaboration, every project benefits from the same hands-on approach, technical expertise, and problem-solving mindset.

We’re proud of what we’ve delivered this year, and excited about what’s coming next.

AVW Controls Ltd round up of 2024

AVW have had another busy year during 2024 with control system projects for new venues, refurbished venues, new shows and re-imagined shows.

Control systems for new venues include The Stephen A. Schwarzman Centre for the Humanities at Oxford University with state of the art academic, exhibition and performance spaces. AVW have supplied five stage automation control systems for three venues in this new building. Other new control systems for new venues include The Richard Cairns Building at Brighton College and Rockwell PAC in the Philippines. All these new projects were sub-contract to J & C Joel Ltd.

The Stephen A. Schwarzman Centre for Humanities
The Stephen A. Schwarzman Centre for Humanities

Refurbished venues include a hydraulic orchestra lift control system at the Hawth Theatre in Crawley for Unusual Rigging, an orchestra lift and hoists control systems for the BEAM Theatre and studio in Hertford and a hoist control system at Grammar School for Leeds both for Glantre Engineering and a Liberty Switch control system that transforms between a sprung dance floor and a rigid theatre floor at the touch of a button for the Dutch National Opera and Ballet for Harlequin Floors PLC.

Show projects this year includes ‘Awful Aunties’ for Scena, ‘Lord of the Rings Musical’ (world tour), ‘The Real Thing’ and ‘Just for One Day’ at the Old Vic, ‘Roots’ at the Almeida, ‘Chicago’ (UK tour and world tour), ‘Six the Musical’ (UK tour) and ‘The Producers’ at the Menier Chocolate Factory. Most of the show projects uses our QAxis stage automation control system.

So, we go into 2025 looking forward to working on more new venues and shows!

Wizard of Oz

AVW are delighted to be providing the overstage automation for the brand new production of THE WIZARD OF OZ at the London Palladium using our QAxis stage automation system.

Featuring the iconic original score from the Oscar-winning MGM film including, Over The Rainbow, Follow The Yellow Brick Road and We’re Off To See The Wizard with additional songs from Andrew Lloyd Webber and Tim Rice, this spectacular production will be a magical experience for all the family.

Join Dorothy and Toto on an unforgettable adventure as they are swept over the rainbow to the merry old land of Oz.

Phantom of the Opera – South Korean Tour

The Korean production of the musical “The Phantom of the Opera” is returning to South Korea for the first time in 13 years.

AVW have previously provided the stage automation for this production in Sao Paulo, Buenos Aires, Madrid, Hamburg and Oberhausen; so we very pleased to be providing a QAxis stage automation control system for this iconic production once again.

The latest production is set to premiere in Busan and will feature headlining actor Cho Seung-woo, musical actor Jeon Dong-suk and baritone Julian Kim as the Phantom. Sohn Ji-soo and Song Eun-hye will take the role of Christine.

The Busan performances will kick off at Dream Theatre, a venue dedicated to musicals, on March 30 after a preview from March 25 to 29.

After wrapping up in Korea’s second-largest city on June 18, “The Phantom of the Opera” will take the stage in Seoul from July 14 to Nov. 17 2023.

Phantom of the Opera

https://www.koreaherald.com/view.php?ud=20230109000613

Tammy Faye

AVW are delighted to be providing our QAxis stage automation for this new musical being staged at the Almeida Theatre in London.

Tammy Faye. A new musical. Almeida Theatre, London

Tammy Faye is a new musical from legendary songwriter Elton John, Scissor Sisters’ Jake Shears and award-winning writer James Graham (Ink, BBC’s Sherwood) and features Olivier Award-winner Katie Brayben (Beautiful) as Tammy Faye and Tony Award-nominee Andrew Rannells (The Book of MormonGirls) as Jim.

This true story, directed by Almeida Artistic Director Rupert Goold (Spring Awakening), is a testament of faith, resilience and the temptations of success.

AVW 25th Anniversary

AVW Controls started as a sole trader business in November 1996 and was incorporated in 1998 so we have now reached 25 years in the stage engineering business. A lot has happened in that time, we have worked on projects, shows and venues all over the world. We have made friends all over the world and we are very proud of the contribution that we have made to the art of stage automation.

Our mission was to provide affordable stage automation to venues and shows and we believe that we have delivered on that mission and will continue to do so. First with Impressario and more latterly with QAxis we have strived to provide stage automation control systems that get the job done safely, reliably, and affordably.

It’s been a blast and we hope to be around for a while longer yet!

West End projects 2021

At last the West End is picking up again and AVW are busy building QAxis stage automation systems for new shows for 2021 as well as resurrecting shows that have been closed since March 2020. Recently we have supplied a QAxis system for Joseph and the Amazing Technicolor Dreamcoat that has just opened at the London Palladium after waiting for a year from its intended opening date. This week we are loading in a QAxis stage automation sytem for Jersey Boys at the recently refurbished Trafalgar Theatre.

Jersey Boys at the Trafalgar Theatre
Jersey Boys at the Trafalgar Theatre

Later this year we will be supplying more QAxis systems for Get Up Stand Up the new Bob Marley inspired musical at the Lyric Theatre and for The Drifters Girl at the Garrick Theatre. We are also delighted that &Juliet will be returning to the Shaftesbury Theatre and Only Fools and Horses will be returning to the Haymarket. In addition Everybody’s Talking About Jamie will be returning to The Apollo with an older Impressario system. This will take the AVW tally of stage automation systems in the West End to a creditable seven systems.

The Wheel

AVW are excited to be providing the revolve control system for a new BBC television show called ‘The Wheel’.

Hosted by the Bafta award-winning Michael McIntyre, each episode sees a mixture of great contestants, celebrity guests and laugh out loud moments as The Wheel brings a brand new spin to Saturday nights on BBC One.

Working with Steel The Scene; AVW designed and manufactured a control system to power a three and a half ton 14 meter diameter ring revolve. The revolve control system accepts position, speed, acceleration and deceleration OSC commands from the Kinetic Pixel show control system and also returns real-time position and speed information for the syncronisation of graphics to the revolve as it spins.

The control system is based around our established QAxis control system and will form the basis of an innovative new dedicated revolve control system called Revolver.

The Wheel Desktop

https://youtu.be/JlEqviaAVC4

QAxis – Extra features

AVW have been busy adding lots of useful new features to our stage automation software QAxis. The list of new features include:

The QAxis desktop with lots of new features.
  • Fast (FINS) Ethernet communications added.
  • DMX over sACN output for LX integration
  • PosiStageNet output for AV integration.
  • OSC input for external triggering of cues.
  • MTC input for timecode sync to external systems.
  • Named Presets (deads/trims) added.
  • Time/distance display added to complete each move.
  • Weight readout added.
  • Improved speed calculator function.
  • Improved setting up page.
  • Improved High and Low soft limits reporting.
  • Improved Help including links to ‘How to’ YouTube videos.
  • Show Log added that logs user input and system error codes.
  • Running show clock.
  • Maximum speed indicator for when Master/group speed sliders have altered the programmed speed
  • Loop function added.

We look forward to working with you again soon!